The Qualifications and Experience of employees of "Green Ray Ltd" company are confirmed by the Reference Lists specified on this page.
| Table 1 | Reference List for implementation of Furnace Blackening Technology (FBT) using High Emissivity Ceramic (HEC) coatings |
|---|---|
| FBT with HEC coating | Introduction of FBT by applying HEC coating on the surface inside the radiation chambers of furnaces at Hazardous Production Facilities (HPF). FBT is aimed at improving radiant heat transfer in furnaces, increasing of economic and technological efficiency of HPF, increasing environmental friendliness and reliability of their operation. The implementation of FBT involves the implementation of a set of works described in the subsection "Palette and Scope of Work" of the section "Furnaces Blackening" of this site. A lot of positive feedback from Customers has been received on already implemented projects for the implementation of this technology using HEC material. You can find them in the "Feedback" Section in the main menu of the website. This technology is recognized as the "Best Practices" in PJSC "Gazprom Neft" and is under consideration as such in PJSC "LUKOIL". The above works were performed at the following facilities (HPF) : |
| Year | Customer | The Object of implementing the FBT | Fuel Economy |
|---|---|---|---|
| 2011 | ONPZ | The Deep Processing Complex of heavy fuel oil КТ-1/1. Furnaces P-601/1, P-601/2 and P-102 | 5,6 % |
| 2012 | ONPZ | The Aromatics Production Complex (APC). Furnaces ВН-1031А, ВН-1031В, ВН311-314, ВН-315 | 6,7 % |
| 2012 | ONPZ | The АVD-6 Unit. Furnaces P1 and P2 | 4,6 % |
| 2013 | ONPZ | The Diesel Hydrotreating Unit L-24/9. Furnaces P1 and P2 | 4,6 % |
| 2013 | ONPZ | The АVD-10 Unit. Furnaces P-101 and P-102 | 6,3 % |
| 2014 | ONPZ | The AVD-8 Unit. Furnaces P-1 and P-2 | 7,9 % |
| 2014 | OZCM | The Selective Solvent-Refining Unit 37/1-5. Furnace P-2/3 | 4,5 % |
| 2014 | NKNPZ | The Delay Coking Unit (DCU). Furnaces P-101/1 and P-301/1 | 6,0 % |
| 2014 | ONPZ | The Aromatics Production Complex (APC). Furnaces ВН-611, BH-811, BH-731, BH-741 | 10 % |
| 2015 | LNB | The AVD-1 Unit. Furnace NP-101 (P-101n) | 11 % |
| 2015 | RNPK | The Vacuum Gasoil Hydrotreating Unit. Furnaces ОН-1000/1, ОН-1000/2 | 11,9 % |
| 2015 | OZSM | The Dewaxing Unit 36/1-3. Lubricant production. Furnace P-1 | 7 % |
| 2015 | ONPZ | The gasoline Catalytic Reforming Unit L-35/11-1000. Furnaces P-1, P-2/2, P-2/4, 300Н1-4 | 10 % |
| 2015 | TAIF | The Hydrogen Production Unit. Section 100. Steam reforming furnace ВА-101 | 4 % |
| 2016 | OZSM | The Units of Deasphalting and Selective Solvent-Refining: 36-1/1 furnace P-1, 36-3/4 furnace P-1, 37-1/4 furnaces P-1 and P-2/3 | 5,3 % |
| 2016 | LNB | The gasoline Catalytic Reformer Unit (CRU). Four-section Furnace P-1 | 11,7 % |
| 2016 | NIS | The AD Unit. Furnace ВА-2101 | 5,5 % |
| 2016 | NIS | The VD Unit. Furnaces ВА-2201 А/В | 5,3 % |
| 2017 | TNH | The Hydrocarbons Pyrolysis Unit of the Monomer Production. Pyrolysis Furnace F-15 | 3,4 % |
| 2017 | ONPZ | The AVD-10 Unit. The Furnaces P-1/1, P-1/2, P-1/3 and P-3 | 5,6 % |
| 2017 | ONPZ | The Vacuum Gasoil Catalytic Cracking Unit (FCCU) 43-103. Furnace P-1 | 5,3 % |
| 2018 | NIS | The Gasoline Catalytic Reformer Unit (CRU) S-300. Furnaces ВА-301, ВА-302, ВА-303, ВА-304, ВА-305 and ВА-306 | 4.5 % |
| 2018 | LNB | The AVD-1 Unit. Furnaces NP-101 (P-101n) and П-1 | 5,0 % |
| 2018 | LNB | The Catalytic Cracking Unit (CCR). Furnace P-102 | 6,4 % |
| 2018 | ONPZ | The “Isomalk-2” Unit. Furnaces P-1, P-2, P-3, P-4, P-5 and P-6 | Castomer monitoring |
| 2018 | NORSI | The Gasoline Catalytic Reforming Unit (CRU) LF-35/21-1000. Furnace 200Н-1 | 12,6 % |
| 2018 | YANOS | The Diesel Hydrotreating Unit. Furnace P-101 | 6,65 % |
| 2018 | ONPZ | The Aromatics Production Complex (APC). Furnaces ВН-121, ВН-211, ВН-411 and ВН-941-А/В | Castomer monitoring |
| 2019 | NIS | The Hydrocracking Unit MHC/DHT. Furnace 4302 | 8.7 % |
| 2020 | ONPZ | The Aromatics Production Complex. BH-311-315 furnaces | Castomer monitoring |
| 2021 | MNPZ | Installation of atmospheric distillation and visbreaking (AD-VB). П-1,2,3,4 furnaces | Castomer monitoring |
| 2021 | LUKOIL-VNPZ | Delayed Coking Unit. F-001 furnace | 1.6 % * |
| 2022 | RNPK | Diesel Hydrotreating Unit. | monitoring |
| Table 2 | Reference List for works performed in EPCM format |
|---|---|
| ЕРСМ | Engineering (E) + Procurement (P) + Construction and installation work (C) + project Management (M) |
| Year | Customer | Objects, summary of performed work and results of work |
|---|---|---|
| 2012-2014 | LNB | Reconstruction of the Heat Recovery Block (Section C-400) and regenerator Gas Cleaning Block (Section C-500) of the Catalytic Cracking Unit of vacuum gasoil (FCCU) with a capacity of 2.1 million cubic meters ton per year. As part of the project, a new Russian-made Waste Heat Boiler was installed, a fundamentally new Regenerator's waste gases Cleaning System from catalyst dust was installed, a System for preparing boiler water and a System for continuous “on-line” monitoring of gases leaving the FCC Unit for emissions of harmful substances into the environment was created. The concept of reconstruction based on a fundamentally new technical solution has been developed. The project implementation Schedule was developed and agreed upon, and the deadlines for its execution were monitored. The project documentation was completed, including the stages: Basic Project, FEED and Working Documentation. Critical equipment was delivered – a Waste Heat Boiler and a Filtration System. Input control of new equipment was carried out, construction, assembly, starting-up and adjustment, author's supervision of these stages were performed. We took part in launch operations, a 72-hour run. Monitoring the operation of the Object during the 1-year warranty period. Within the framework of this Project, a number of technologies were introduced, technical solutions were developed and implemented, which were recognized as “Best European Practice” by the EU Ministry of Ecology. The best result in the world has been achieved in terms of the degree of purification and the level of emissions of catalyst dust in guaranteed indicators – up to 10 mg/Nm3 of gases leaving the FCC Unit. There is a Note of thanks from the Customer posted in the “Reviews” section of this site. According to the decision of the Bulgaria Republic Government, this Project was aimed at improving the environmental situation in the resort area of Burgas city. More detailed information about this Project can be found in the “Ecology" subsection of the "Technologies" section of this website. |
| 2012-2014 | LNB | Pneumatic Transport System (PTS) for captured catalyst dust from vacuum gasoil Catalytic Cracking Unit (FCCU) with 2.1 million-ton per year capasity is intended for collecting captured dust in a separate Silo, followed by sealed unloading in road transport and removement from the FCCU. A detailed design of the PTS was performed. Critical equipment was delivered. Input control of new equipment was carried out, construction, assembly, starting-up and adjustment, author's supervision of these stages were performed. We took part in launch operations, a 72-hour run. Monitoring the operation of the Object during the 1-year warranty period. |
| Table 3 | Reference List for completed Feasibility Studies |
|---|---|
| Feasibility Study | Work on the development of a Feasibility Study for new construction / reconstruction / modernization / technical re-equipment of Facilities / implementation of energy-efficient measures, including: performing "field" work on the survey of Facilities and collecting initial data, analyzing the current operation of equipment, developing a list of energy-efficient measures, approving the list of measures with the Customer, evaluating investments, perform calculations to justify their effectiveness in terms of improving the operation of equipment in order to reduce fuel consumption and other resources, increase steam generation on boilers, maximize the utilization of flue gas heat. |
| Year | Customer | Objects, summary of performed work and results of work |
|---|---|---|
| 2011-2012 | PNHZ | Calcination Petroleum Coke Unit (CPCU) LLP |
| 2014-2015 | ONPZ | Technological furnaces P-101, P-102, waste heat boiler KU-101 on the Unit for calcining petroleum coke (CUPC). Initial data was collected, a list of energy-efficient measures was agreed with the Customer, a budget calculation of capital expenditures was made, calculations were made for the expected effect, and a Report was issued and approved. As a result, a number of measures were implemented by the Customer. |
| 2014-2015 | ONPZ | Technological Furnaces P-101, P-102, P-3, P-1/1, P-1/2, P-1/3, Waste Heat Boilers KU-1 and KU-2 of the Units AVD-10 and AVD-6M. Initial data was collected, a list of energy-efficient measures was agreed with the Customer, a budget calculation of capital expenditures was made, calculations were made for the expected effect, and a Report was issued and approved. As a result, a number of measures were implemented by the Customer. |
| 2014-2015 | ONPZ | Technological Furnaces P-101, P-102, P-601/1, P-601/2, P-701/1, P-701/2, Waste Heat Boilers P-401/1, P-401/2, P-402/1, P-402/2 of the Complex of deep processing of fuel oil (KT-1/1). Initial data was collected, a list of energy-efficient measures was agreed with the Customer, a budget calculation of capital expenditures was made, calculations were made for the expected effect, and a Report was issued and approved. As a result, a number of measures were implemented by the Customer. |
| Table 4 | Reference List for Design and Technological works |
|---|---|
| Design and Technology | Performing design work. Survey and collection of initial Data, performance of technological and thermal Calculations of oil refining apparatus. Development of Basic technological and Design solutions, calculation Schemes, execution of Drawings, development of Questionnaires and purchasing Specifications. |
| Year | Customer | Objects, summary of performed work and results of work |
|---|---|---|
| 2011-2013 | LNB | The main fractionating Column K-201 of the Vacuum Distillation and Thermal Cracking Unit (VDTC), operated in the "visbreaking" mode. The work was completed in several stages. Design work on the reconstruction of the fractionating Сolumn was performed. Proposals have been developed to optimize the operation of the entire Unit to reduce coking of equipment and increase its inter-repair mileage. Specific principal technical solutions have been developed with the implementation of technological and thermal calculations of the K-201 Сolumn. Drawings were completed and project documentation was submitted. Result - the Customer's Technical Specifications goals for increasing the flash point of the visbreaking residue have been successfully achieved, and the total sulfur content in the visbreaking residue has been significantly reduced. We received a Note of thanks from the Customer, which is published in the "Feedback" section of this site. |
| 2016-2016 | LNB | Heating Furnaces P-101/2 at VD-2 of AVD Production. Technical inspection of the furnace was performed, initial data was collected and then the furnace heat calculation was performed, a new layout of the burners was developed, the number and power of the burners were calculated, questionnaires and technical specifications were compiled for the purchase of burner devices for the Furnace. There was a successful completion of the work, as a result of which the Customer replaced the burners in the P-101/2 Furnace in a separate tender. |
| Table 5 | Reference List of completed works on inspection of Furnaces and adjustment of Combustion Modes |
|---|---|
| Adjustment of Combustion Mode | Setting up the combustion mode. Performing pre-design work, including collecting initial data, performing heat engineering surveys of Furnace with subsequent analysis of their results. Performing commissioning works in the normal operating mode of objects in accordance with the current Reglement including setting up the combustion mode in the heating furnaces. |
| Year | Customer | Objects, summary of performed work and results of work |
|---|---|---|
| 2016 | OZSM | Performance of thermal engineering survey with thermal vision inspection, work on setting up the combustion of Furnaces at the Units: 36-1/1 (1 Furnace, 1 Stack), 37-1/4 (2 Furnaces, 2 Stacks). The result is positive. |
| 2016 | OZSM | Performance of thermal engineering survey with thermal vision inspection, works on setting up the combustion of Furnaces at the Units : 36-1/3, 36-3/4, A37-1/5. The result is positive. |
| 2017 | OZSM | Performance of thermal engineering survey with thermal vision inspection, work on setting up the combustion of the Furnace P-4 at 36/4 Unit. The result is positive. |
| Table 6 | Reference List for Construction, Installation, Commissioning and Project Management |
|---|---|
| Construction, Installation, Commissioning and Management | Construction, Installation, Supervision, Commissioning and Project Management. Organizing of the works and general contracting. |
| Year | Customer | Objects, summary of performed work and results of work |
|---|---|---|
| 2014-2015 | KINEF | Complex of Deep Oil Refining (KGPN, Workshop No. 41), including: 1> H-1001A Furnace for vacuum distillation (Section 1000), 2> H-3001-430-10 Furnace at the Visbreaking Unit (Section 3000), 3> H-2005A/V, H-2006-430-10 Furnaces Hydrocracking Unit (Section 2000), 4> H-6001, H-6051, H-6052 Furnaces at the Sulfur production Unit (Section 6000), 5> H-4101A/B Furnaces at the Hydrogen production Unit by the steam conversion of methane (Sections 4100/4200), 6. Condensate Treatment System K-5802 and K-5807 at the Hydrocracking Unit (Section 5800). Construction and installation works, works on input control and revision of the delivered and partially installed preserved technological equipment were performed. Commissioning works were performed together with the equipment manufacturers. Subcontractors, company's employees and the project in whole were managed. Technical support of the project was provided. |
| 2012-2014 | LNB | Reconstruction of the Heat Recovery Block (Section C-400) and regenerator Gas Cleaning Block (Section C-500) of the Catalytic Cracking Unit of vacuum gasoil (FCCU) with a capacity of 2.1 million cubic meters ton per year. As part of the project, a new Russian-made Waste Heat Boiler was installed, a fundamentally new Regenerator's waste gases Cleaning System from catalyst dust was installed, a System for preparing boiler water and a System for continuous “on-line” monitoring of gases leaving the FCC Unit for emissions of harmful substances into the environment was created. The concept of reconstruction based on a fundamentally new technical solution has been developed. The project implementation Schedule was developed and agreed upon, and the deadlines for its execution were monitored. The project documentation was completed, including the stages: Basic Project, FEED and Working Documentation. Critical equipment was delivered – a Waste Heat Boiler and a Filtration System. Input control of new equipment was carried out, construction, assembly, starting-up and adjustment, author's supervision of these stages were performed. We took part in launch operations, a 72-hour run. Monitoring the operation of the Object during the 1-year warranty period. Within the framework of this Project, a number of technologies were introduced, technical solutions were developed and implemented, which were recognized as “Best European Practice” by the EU Ministry of Ecology. The best result in the world has been achieved in terms of the degree of purification and the level of emissions of catalyst dust in guaranteed indicators – up to 10 mg/Nm3 of gases leaving the FCC Unit. There is a Note of thanks from the Customer posted in the “Reviews” section of this site. According to the decision of the Bulgaria Republic Government, this Project was aimed at improving the environmental situation in the resort area of Burgas city. More detailed information about this Project can be found in the “Ecology |
| Abbreviation | Customer name, address, website |
|---|---|
| ONPZ | JSC "Gazpromneft-Omsk Refinery", Russia, Omsk, 1 Gubkin str. |
| LNB | JSC “LUKOIL Neftohim Burgas”. Bulgaria Republic, 8104, Burgas htpps://www.neftochim.bg |
| NORSI | LLS “LUKOIL - Nizhny Novgorod Refining”. PJSC «LUKOIL». 607650, Russia, Nizhny Novgorod region, Kstovo, Central highway, 9. Service of the Chief Engineer. Department of the Chief Power Engineer. http://www.nnos.lukoil.ru/ru/ |
| YANOS | PJSC “Slavneft-YANOS”. PJSC “Gazprom neft”. PJSC “Rosneft”. 150023, Russian Federation, Yaroslavl region, Yaroslavl, Moskovsky Prospect, 130. Services Of The Chief Engineer. Services Of The Chief Mechanic. Services Of The Chief Power Engineer. Department of improving operational efficiency. http://www.refinery.yaroslavl.su/ |
| OZSM | LLC "Gazpromneft – Lubricants", Russia, Omsk, 1 Gubkin str. |
| TAIF | PJSC “TAIF-NK”. Republic of Tatarstan, Nizhnekamsk, OPS-11, PB-20. The Department of capital construction https://www.taifnk.ru/ |
| NKNPZ | PJSC “Rosneft - Novokuibyshev refinery”. 446207, Russia, Samara region, Novokuibyshevsk, Osipenko str., 12, p. 1 Operational Efficiency Improvement Department (OEID) https://nknpz.rosneft.ru/ |
| RNPC | JSC "Ryazan Oil Refining Company" (JSC "RNPC"), Ryazan, Yuzhny promuzel str., 8 |
| NIS | JSC “NIS Gazprom neft” - Panchevo Refinery. 12 Narodnaya Opolcheniya str., Novi Sad, Republic of Serbia, 2100. http://www.nis.rs/ |
| TNH | LLS ”TomskNeftekhim” (PJSC SIBUR Holding). 2, Kuzovlevsky Tract, Tomsk, Russia, 634067 https://www.sibur.ru/TomskNeftehim/ |
| RNPK | JSC “Rosneft - Ryazan Refinery Company”, 390011, Ryazan, southern Promuzel, d. 8 http://www.rosneftl.ru |
| KINEF | LLC «Kirishinefteorgsintez», Leningrad region, Kirishsky district, Kirishi, sh. Enthusiasts, d.1 |
| SS | PJSC «Severstal». 30 Mira Street, Cherepovets, Vologda Region, Russia, 162608 https://www.severstal.com/eng/ |
| LUKOIL-VNPZ | LLC "LUKOIL-Volgogradneftepererabotka", Russia, Volgograd, 40 let VLKSM str., 55 |
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